Have a problem? Keep Your Outboard Running Smoothly. Includes step-by-step illustrated procedures to guide you through every conceivable job possible, including all adjustments necessary. Service, maintenance, overhaul adjustments, everything you need to know is covered. Photos, electrical,wiring diagrams, tune up, fuel system lower units.
Fully bookmarked and hyperlinked with a master index for easy use. Perfect for do-it-yourselfers, professional mechanics, or students. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Simply print out the pages you need or print the entire manual as a whole. Detailed substeps expand on maintenance and repair procedure information Notes, cautions and warnings throughout each chapter pinpoint critical information. Numbered instructions guide you through every repair procedure step by step. Bold figure number help you quickly match illustrations with instructions. Detailed illustrations, drawings and photos guide you through every procedure.
Enlarged inset helps you identify and examine parts in detail. Numbered table of contents easy to use so that you can find the information you need fast. Instant Download.Performing the scheduled maintenance is very important.
The subsequent pages give detailed procedures. Crankcase pulsating pressure created by the up-and-down movement of piston is transferred to fuel pump by way of a passage hole between crankcase and fuel pump. This vacuum also pulls in on the fuel pump diaphragm, thus the inlet check valve in fuel pump is opened and fuel from fuel tank is drawn into fuel pump.
This motion also forces out on the fuel pump diaphragm, which, in turn, closes the inlet check valve to keep fuel from returning to fuel tank and opens the outlet check valve, thus forcing fuel to the carburetors. If, after using a separate fuel supply, it is found that the anti-siphon valve is the cause of the problem, there are 2 solutions to the problem; either 1 remove the anti-siphon valve or 2 replace it with a solenoidoperated fuel shutoff valve.
Testing Install clear fuel hose s between fuel pump and carburetor s. Run engine, and inspect fuel passing thru hose s for air bubbles. Fill tank with fuel. Loose fuel line connection. Check and tighten all connections. Fuel pump fitting loose. Tighten fitting. A hole or cut in fuel line. Check condition of all fuel lines and replace any found to be bad. Fuel pump anchor screw s loose. Tighten all screws evenly and securely. Fuel pump gasket s worn out.
Rebuild fuel pump. Air in fuel line. A dirty or clogged fuel filter. Clean or replace fuel filter. The fuel pickup in fuel tank clogged or dirty.
Clean or replace pickup. Worn out fuel pump diaphragm. Defective hole or crack check valve s in fuel pump unlikely. Broken check valve retainer. Pulse hole plugged.Detailed Evinrude Water pump replacement
Remove fuel pump and clean out hole. Replace pulse hose. Loose pulse hose. Tighten connection. Boost diaphragm gasket distorted or out of place. Align or replace gasket if necessary. Fuel Pump Components Design 1 NOTE: In fuel pump reassembly, remember that respective diaphragms go against the mating surfaces of the fuel pump body, and respective gaskets are between the diaphragms and end caps. Gaskets should always be replaced on fuel pump assembly. Carburetion Fuel System Troubleshooting Troubles, that are caused by items 1-thru-5, listed below, may give the impression that a problem exists in the fuel system: 1.
Spark plugs 2. Ignition spark voltage 3.
Cylinder compression 4.Owners dedicated to water, boating, fishing and fun. Your outboard is equipped with iTrim, a trim assist feature. By default, this feature is disabled from the factory. To restore iTrim functionality return the engine to idle rpm and engine to a full down position.
DPS offers three power steering assist levels: Minimum, medium and maximum. DO NOT use wing nuts on battery connections even if they came with the battery.
Wing nuts can loosen and cause errant warning signals or electrical system damage. In the event network communication between the remote control and the engine EMM is disabled, back-up remote control function is provided using the NMEA network.
An optional water pressure gauge is recommended to monitor cooling system pressures. Noticing changes of lbs in water pressure can help prevent engine overheating. The water pressure sensor must be installed correctly to ensure the most accurate pressure readings.
If you must tilt the outboard to remove it from the water, lower it and allow the cooling system to drain completely as soon as you clear the launch area. Between uses, store your outboard in a vertical position to prevent water ingestion via the engines exhaust system.
If you cannot store your outboard in a vertical position, be sure the cooling system is drained completely. Winterization prepares your outboard for long-term off-season storage.
Winterization requires a simple yet, specific process of steps. To select the correct propeller for your boating application, your boat and outboard MUST be water tested. See your Dealer for assistance. It can be used continuously and should be used during any period when the outboard is not being operated on a regular basis. Its use will reduce spark plug fouling, fuel system icing, and fuel system component deterioration. Please read this B. It contains the entire agreement between the owner and BRP and provides the coverage for the term that is designated in the declarations.
This B. Our Company puts a high priority on the safety of our products.If there is a need to buy a reliable, economical and powerful outboard motor, Evinrude power units will be the optimal solution to this problem. They have compact dimensions, easily transported and mounted on the stern of the boat. Evinrude outboard engines are lightweight and feature quiet operation. Due to the presence of the E-Tec direct injection system, boat engines are highly economical, since the fuel is supplied directly to the combustion chamber, where it is layer-by-layer burning.
Manufacturers have equipped outboard motors with a quality control system, which is designed to protect against overheating and control over the oil level.
Evinrude Service Manual free download
A distinctive feature of Evinrude engines is the ability to start them regardless of the level of charge of the self-contained power source and the ambient temperature. All motors are equipped with high-performance dual electric generators, providing energy to the operation of the injection system and control electronics. The piston system of the power plant is made of wear-resistant alloy, which provides a high lifespan of boat motors. Evinrude engines also have the following characteristics:.
To cover the Evinrude outboard motorspaint Deep Guard is used. In addition to its attractive appearance, it provides protection against corrosion. The lubricating system with directional injection protects the working cylinders for a long time, which ensures reliable operation of the power plant.
1971-1989 Johnson Evinrude Outboard 1.25-60 hp 2 Stroke (1-2 Cyl) Engines Service Repair Manual
Evinrude outboard motors will not leave anyone indifferent because they have impeccable build quality, reliability and incomparable power. Chris lazare Monday, 22 June Hiwould you have a free download for a evinrude 60 hp? Thanks so much. Keith Ford Wednesday, 17 June I need a Libretto and a Manual Help.
David Emanuel Wednesday, 17 June Gregory L. Morrison Sr. Saturday, 13 June James Badour Thursday, 11 June I need the Johnson-Evinrude 2hp to 40hp Repair Manual. How can it be available for dowload? Please let me know if you have one. Is there one available?. Thank you Peter. Do you offer a manual for a evinrude ho 3.
Hello — I have a Etec 50 hp according to the sticker on it. I would like to get the manual for it. Do you have one for the fuel pump? Thanks John. From my understanding, and I am quoting a marine mechanic, you can use the manual for model as there are no mechanical differences.
I have a johnson hpdo you have a repair manual for this motor? Your email address will not be published. Johnson-Evinrude Repair Manuals. I ask you please to mak it availabel, because I have a Johnson 35 hp yaer to be repaired.
Best regards. I have a HP etech is a service manual available? I am looking for the Repair Manual for a Evinrude 90hp etec. Do you have one available.
Hi, I am looking for a service manual on an outboard Evinrude 25HP Do you have 1 the Johnson-Evinrude 2hp to 40hp Repair Manual? Is there a machanics repair manual. Leave a Reply Cancel reply Your email address will not be published.An Evinrude outboard repair manual, termed Evinrude factory service manual, is a book of instructions outlining the process of routine maintenance and troubleshooting, as well as a complete description of how to fix the boat motor back to working order.
Evinrude repair manuals are available as instant download portable document format PDF or traditional paperback versions. Downloadable repair manuals can be transmitted straight to a computer in seconds. The contents or an Evinrude repair manual covers every aspect of maintenance and repair.
Each Eninrude repair manual contains detailed information telling how the motor should be fixed. It contains part removal, disassembly, cleaning, assembly and reinstallation procedures.
Pictures, electrical schematic diagrams and illustrated part breakdowns are included in the manual to help the mechanic complete the repair job successfully. Sometimes parts need to be electronically tested to measure or check the quality, reliability or performance of a component of a outboard motor.
Evinrude repair manuals teach you how to properly test electrical and mechanical components so as to determine a problem and its corrective action. The troubleshooting section is especially helpful to people who need to fix their outboard fast. You cannot properly fix a motor without knowing the specifications to which it operates on. Specifications can include general component specifications propeller information, lubrication and sealant types, etc.
Never attempt to service an Evinrude motor without a repair manual handy. Electrical wiring diagrams are a simplified drawing showing the inner workings or a schematic representation. They are critical for understanding how electricity makes a component operate. Wiring diagrams show the wire colors of specific parts; e. Evinrude repair manuals are divided into chapters and subchapters, also termed service manual outline.
Typical Eninrude manuals contain these chapters:. When performing service, maintenance or repairs to your Evinrude outboard motor, always use a repair manual. Incorrect repairs to an outboard motor can cause sever internal engine damage, violent and damaging short circuits or severe electrical shocks.
News Ticker. The following manuals are available for these Evinrude models: 15hp Evinrude HP Evinrude 5hp Evinrude 3.
I have a evinrude 25hp. Can you send me the repair manual for it. Hi can you email me a manual for mod E5RLB00 model evinrude 5. Hi can you email me the Evinrude hp ocean pro manual?
Thank you! Leave a Reply Cancel reply Your email address will not be published.Johnson Evinrude Outboard Motor Service manuals are available for immediate download! If you have a dirty old paper copy of this manual or a PDF copy of this manual on your computer and it crashed we can help!
Your Johnson Evinrude Outboard Motor Service manual will come to you in pdf format and is compressed for a lightning fast download! After downloading your Johnson Evinrude Outboard Motor Service manual you can view it on your computer or print one or all of the pages needed. Immediately upon payment you will automatically be forwarded to our secure download page. We will also send you an email with a copy of your Johnson Evinrude Outboard Motor Service manual download link.
Johnson Evinrude Outboard Motor Service manuals - the easy way! You are just one click away from the service manual you are searching for! Once again - Thank you for shopping at marineservicemanuals. If we can provide additional assistance of any kind please feel free to contact us and tell us what you need. We appreciate your business! Sales Terms and Conditions Apply to All Orders This website is not associated with the product manufacturer in any way. Copyright Marine Service Manuals.
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